Dosing & Mixing Systems
Our Dosing and Mixing System is engineered for precision weighing and blending of 2 to 6 raw materials, including new materials, recycled materials, masterbatch, and various additives.
With the ability to accurately mix materials based on preset proportions, our system ensures consistent and reliable results for your production processes.
​
Our Dosing and Mixing System empowers industries with precise material blending capabilities, enhancing productivity and ensuring consistent product quality across various applications. Experience efficient and reliable material mixing solutions tailored to your manufacturing needs.
Key Features:
-
Microcomputer Controller:
-
Equipped with a digital display for precise measurement of color masterbatch and scrap material addition ratios.
-
-
High Precision Metering:
-
Achieves an exceptional accuracy level of ±1%, ensuring consistent and uniform mixing quality.
-
-
Versatile Dosing Screws:
-
Available in various sizes (12, 16, 20, and 25) to accommodate different throughput requirements, ranging from 0.08 to 38 kg/hr.
-
-
Wide Range of Applications:
-
Suitable for use with both injection molding machines and extruders, offering flexibility across diverse manufacturing processes.
-
Application Industries:
​
-
Electronics
-
Containers
-
3C Home Appliances
-
Cosmetics
-
Auto Parts
-
Fast-Moving Consumer Goods (FMCG)
TGB Series Gravimetric Blenders
Our Gravimetric Blenders are meticulously engineered to handle two to six different components, effectively dosing and blending materials at a total throughput ranging from 20 kg/hr to 1000 kg/hr.
These blenders are designed to accommodate a variety of materials, including virgin resin, regrind materials, masterbatch, and various additives, ensuring versatility in your production processes.
​
Key Features:
-
Precision Load Cells: Equipped with precision load cells that ensure accurate batch blending, delivering a high level of accuracy within the range of +0.3% to +0.5%. (Accuracy tolerances may vary based on batch-to-batch blend ratio).
-
Wide Range of Throughput: With a full range of throughput capabilities, our blenders can meet versatile requirements for high-precision blending across different production scenarios.
TSM Series Screw Dosers
Screw Dosers are essential tools for precise auto-proportional dosing and blending of materials, including virgin resin, regrind materials, masterbatch, and various additives.
Our advanced microprocessor ensures accurate control of the motor's revolution rate, achieving high-precision metering with an accuracy of 1% from set points. This series of dosers is highly versatile and can be used in a range of applications with injection molding machines and extruders.
Key Features:
-
High-Precision Metering: The microprocessor-controlled motor ensures precise metering, offering an accuracy of 1% from set points. This guarantees consistent and reliable dosing and blending of materials.
-
Wide Range of Throughputs: Available in various sizes of dosing screws (8, 12, 16, 20, and 24), allowing for the development of diverse models with throughputs ranging from 0.08 kg/hr to 38 kg/hr.
-
Brushless DC Motor: Utilizes a brushless DC motor for improved performance and longevity, ensuring reliable operation over extended periods.
-
Double-Color Screw Dosers: Developed to meet the diverse demands of customers, our double-color screw dosers offer enhanced versatility and can accommodate a wide range of applications.
TVM Series Vertical Mixers
Vertical Color Mixers feature a unique design with vertical paddles that create a vortex, enabling rapid and thorough mixing of materials within a short time frame.
With low power consumption and high efficiency, these mixers ensure optimal blending results while conserving energy. The vertical structure, coupled with castor wheels, allows for easy mobility and requires minimal floor space.
Key Features:
-
Efficient Mixing: Vertical paddles form a vortex, ensuring fast and homogenous mixing of materials with exceptional efficiency.
-
Low Power Consumption: Designed for energy efficiency, these mixers consume minimal power while delivering high-performance mixing capabilities.
-
Compact and Portable: Vertical structure and castor wheels facilitate easy movement and placement, making them suitable for various workspaces with limited space availability.
-
Quiet Operation: Equipped with imported vertical speed-reducing motors known for their low noise levels, ensuring a quiet working environment conducive to productivity.
THM Series Horizontal Mixers
Horizontal Paddle Mixers feature robust construction with horizontal paddles crafted from thick stainless steel. These paddles are strategically positioned at calculated distances from the barrel wall, ensuring rapid and thorough mixing of materials.
Equipped with speed reducer motors known for their durability and low noise levels, these mixers offer reliable performance in various industrial settings. Additionally, the barrel can be inclined up to 100° for convenient unloading of mixed materials.
Key Features:
-
Robust Construction: Horizontal paddles are constructed from thick stainless steel, ensuring durability and long-term performance.
-
Efficient Mixing: Precisely calculated distances between the paddles and barrel wall facilitate fast and homogenous mixing of materials.
-
Quiet Operation: Speed reducer motors are employed for their low noise levels, providing a quieter working environment.
-
Barrel Inclination: The mixer barrel can be inclined up to 100°, allowing for easy unloading of mixed materials after processing.
TPV Series Proportional Valves
Proportional Valves play a vital role in accurately mixing virgin and regrind materials in the desired proportions. Controlled by a microcontroller and employing a differential proportion timer, these valves ensure smooth loading operations while eliminating the risk of cross-contamination during material conveying.
By precisely controlling the ratio of virgin and regrind materials, this device effectively reduces labour and raw material costs, contributing to enhanced efficiency and cost-effectiveness in manufacturing processes.
Key Features:
-
Accurate Mixing: Enables precise mixing of virgin and regrind materials in the desired proportions, ensuring consistent quality in the final product.
-
Microcontroller Control: Controlled by a microcontroller for precise regulation of material proportions, enhancing operational accuracy and efficiency.
-
Differential Proportion Timer: Utilises a differential proportion timer to adjust material ratios, facilitating smooth loading operations and preventing cross-contamination.
-
Cost Savings: Reduces labour and raw material costs by optimising material usage and minimising wastage, leading to overall cost savings for manufacturing operations.
TMT Series Mix Tanks
Dual-Material Storage and Volumetric Dosing System
Features:
-
Dual-Material Storage: Allows storage of two materials simultaneously, catering to various production needs.
-
Volumetric Dosing Function: Equipped with a volumetric dosing function, ideal for dispensing precise amounts of materials. Often used for virgin and regrind materials.
-
SUS304 Screw: Utilises a SUS304 screw design, ensuring durability and resistance to corrosion.
-
Fixed speed control for virgin material ensures consistent dosing, while the speed for regrind material is adjustable for flexibility.
-
Regrind Ratio Range: Offers a wide range of regrind ratio options, ranging from 5% to 70%, allowing for versatile mixing capabilities.
-
Ratio Precision: Provides high precision in material mixing, with a ratio precision of up to 2%, ensuring consistent and accurate dosing.
-
Easy Operation: Features user-friendly operation, with a digital speed-meter for convenient adjustment of the regrind speed.
Simplifies the process of adjusting regrind settings directly, enhancing operational efficiency and ease of use.
TMA Series Volumetric Blender
Multi-Material Volumetric Dosing System
Key Features:
-
Simultaneous Dosing of Multiple Materials: Capable of volumetric dosing for a variety of materials simultaneously, enhancing production versatility and efficiency.
-
Special Material Tube: Utilises a special material tube design, eliminating the need for a mixing device, simplifying the dosing process.
-
Quick Dose Testing: Enables rapid dose testing, with tests typically completed in less than 10 minutes, facilitating efficient production setup.
-
Precise Step-Motor Control: Step-motor technology ensures precise speed control, achieving a commercial mix precision of 1%, enhancing dosing accuracy.
-
Easy Cleaning: Designed for easy cleaning, requiring less than 10 minutes and no special tools, reducing downtime and maintenance efforts.
-
Touch Screen Operation: User-friendly touch screen interface allows for intuitive operation and can store multiple recipes for easy access and repeatability.
-
Automatic Feeding Compatibility: Compatible with automatic feeding systems such as auto-loaders and suction hoppers, enabling seamless integration into automated production lines.
-
Digital Alarm History Records: Records digital alarm history, providing valuable insights into system performance and maintenance needs.
-
Floor Placement Options: Can be conveniently placed on the floor, optionally equipped with auto-loaders, suction hoppers, and frames for added flexibility and functionality.